The Energy Cure Production Platform
Traditional battery manufacturing methods face mounting environmental and economic challenges. With our groundbreaking Raicure™ technology, Ateios tackles the limitations of traditional thermal curing, unlocking a new era of efficiency, sustainability, and performance in battery manufacturing.
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The Problem
Traditional battery manufacturing relies on energy intensive and inefficient thermal curing of electrodes.
High Costs: Due to using expensive, toxic solvents ($5/L) and the energy ($8M in natural gas/year/line) to remove them.
Lower Yields:
Poor adhesion causes failure from the assembly process.
Limited Energy Densities: Difficult to coat over 100 microns due to poor mixing of high molecular weight polymers.
Environmental Concerns: 95% of batteries use polymers categorized as PFAs or forever chemicals and and use of toxic solvents generates ~93 lbs CO2/kWh.
The Solution
Ateios Systems’ revolutionary RaiCure™ Technology, in collaboration with Oak Ridge National Lab, replaces heat curing with energy-curable polymers that improve the energy density, cost, yields, and environment for all types and sizes of batteries.
Developed in Partnership With
20%
Cost Reduction
Eliminating the solvents, >$20M CAPEX, and $8M in annual OPEX costs
50%
Increased Energy Density
High-quality films over 200 microns
2x
Yield Quality
Improved adhesion compared to incumbent polymers
~0
Environmental Impact
Completely free of forever chemicals and energy consumption reduced by 82% to (17 lbs CO2/kWh)
The Science of Radiation-Based Electrode Curing
Ateios’ breakthrough is streamlining the manufacturing process, rather than creating whole new battery chemistry, they can adapt their platform quickly for a wide range of existing applications. Their technology especially shines in small electronics applications that have been waiting for an innovation like this.
- Krisztina Holly, Good Growth Capital
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